| CNC Plastic Precision Mechanical Dummy Prototype |
1. CNC ABS part |
| 2. CNC PC clear part |
| 3. CNC PMMA transparent |
| 4. CNC plastic part |
| 5. CNC machining prototype |
| 6. Vacuum casting molding |
| 7. Vacuum casting TPU part |
| 8. Silicon rubber molding partpart |
| 9. Small production by SLA/vacuum casting |
| Plastic material |
ABS, PP, PC, POM, PMMA, NYLON, TPE, TPU etc |
| Prototype surface finish |
Polishing finish,Texture Finish,Glossy Finish,Painting,Slik print,Rubber Painting etc |
| Mould cavity |
Single / Multi |
| Runner system |
Hot / Cold |
| Fast mould design |
Can be within 1-3 working days after getting customer's drawings |
| Lead time |
CNC prototype: 5-10 days
Plastic moulds : 3- 6 weeks after getting the mould design confirmation
|
| Mould testing |
All of the moulds can be well tested before the shipments. Videos for moulds trial running are available. |
| Color |
RAL/PANTONE color |
| Minimum order |
Small orders for injection moulding can be accepted |
| Production capacity |
50 sets/month |
| CAD for quote |
Step.& dwg. |
| Mould life |
200,000-500,000 |
| After sales service |
Available by our staff with more than 10 years of working experience in this field |
What is the Vacuum Casting?
The vacuum casting technology which uses prototype(SLA laser rapid prototyping piece, CNC products) to make silicone mold under vacuum, and is poured under vacuum conditions, such as PU, ABS, etc. Vacuum casting is also used to clone the prototype or copy the piece. It has different types including vacuum mould casting, vacuum pressure casting, vacuum sand casting and so on. This method is especially suitable for small batch production. It is a low-cost solution to solve experimental production and small batch production in a short time, and can also meet the functional test proofing of some structurally complicated engineering samples.
Vacuum Casting Process
1. Make a silicone mold by using the master made by CNC machining and 3D printed.
2. Put the silicone mold into the vacuum molding machine.
3. Inject liquid epoxy resin and heat to cure.
4. After the curing is completed, take out the same part as the Master from the silicone mold, and one silicone mold can be used for 20 times.
Vacuum Casting is suitable for small batch production, which can greatly reduce production costs, increase production efficiency and shorten the construction period.
Applications for Vacuum Casting
It is mainly used for product copying and mold making in various industries.
The outer casing of consumer electronics:
Auto parts:
Industrial parts:
Vacuum Casting Materials
We offer a wide range of material options: ABS, PP, PC, PMMA, POM, high temperature resistant materials, soft rubber, silicone rubber, etc. Varieties of materials are available to make silicone molds comparable to injection molded parts. The following pictures are rubber, PC-like material, ABS-like material, POM-like material and transparent material.
Advantages of Vacuum Castin
- The cost is low and the production cycle of the product is relatively short. Less waste and processing costs are much lower than CNC machining and 3D printing.
- It is suitable for the processing and production of small batch products. After making an original version, it can be copied according to the original version, and the production efficiency is high.
- Good mold operation. The soft molds after curing are all transparent or translucent, have good tensile strength, and are easy to cut and shape.
- The probability of processing failure is small. As long as there is no problem with the original, the copy will naturally not go wrong.
- Good repeatability. The silicone for molding has good fluidity before curing, and the fine structure and decoration of the model can be accurately maintained with vacuum defoaming
Ballgaril covers 5000 square meters and serves over 2,000 customers worldwide, offering competitive solutions such as rapid prototyping, mass production, small batch production, 3D printing, mold making, and injection molding.
The company has a new 3D printing facility in Xiamen, equipped with over 20 large CNC machines, CNC milling machines, laser scanning instruments, vacuum molding machines, UV curing machines, electroplating and vacuum coating equipment, and other advanced technologies.
Additionally, Ballgaril has invested in new industrial design and production software and hardware, including an R&D center, production base, marketing center, and product exhibition hall.Our business serves multiple industries, including defense, aviation, new energy, electronics, retail, automotive, and auto parts.
Office area
Processing area
Post-processing area
Our precision machines
Our Business license
1, Professional manufacturer providing from Design, Manufacture, assembing service.We have engineers for hardware, software and electronic.
2, OEM/ODM/Customized, We providing the complete service: Laser cutting, CNC punching, CNC bending, Stamping, Welding, Polishing, Power Coating, Oxidization, Electrophoresis, Galvanization, Moulding and Assembling.
3, Our products are with reliable quality and competitive price.
4, Rapid Response and Fast Delivery
5, Excellent stock management and One-Stop-Service
6, Certified factory for high quality services.
Q: Are you a manufacturer or trading company?
A: We are manufacturer.
Q: How to get the quote ?
A: Please send your 3D drawings(PDF,STP, IGS, STL...) to us by email and tell us the material, surface treatment and quantities, then we will quote to you as soon as possible.
Q: How about the delivery time?
A: If for stock products, just need 3-7 days, if for customized size from new production, need about 7-20 days.
Q: How about the MOQ? If my first order qty is small, will you accept?
A: We would like to do our best to support your trial order quantity, so even 1 piece or 1 kg is OK to start cooperation; because we have confidence to move on second order with your esteemed company.
Q: What payment term can be accepted?
A: Commonly two payment term for new customers:
1) 30% T/T as deposit , 70% balance against B/L copy
2) 100% Irrevocable L/C at sight; If you need any other terms, please feel free to contact us too, we will try our best.
Q: How can you guarantee quality?
A: We have CE, ISO and other certificates, we can provide with pre-production sample before mass production; and we always do final Inspection before shipment. If you have concern about your products, we also accept any third party inspection.
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