Custom 3/5 Axis High Precision CNC Parts Manufacturing Laser/Wire Cutting Drilling/Tapping/Grinding Metal

Product Description

Product Description

General Information of Our Products and Services

1. Scope of Typical Parts	Parts of automation equipment, lasers, optical fiber electronics, optical lens, infrared thermal imaging devices, automobile, motorcycle, machinery and so on.
2. Scope of Workpiece Materials	Metal materials: stainless steel, aluminum, aluminum alloy, magnesium alloy, brass, titanium, mild steel, Cr12, SKD11 and so on.  Non-metal materials: POM, ABS, acrylic, nylon, PC, PMMA, Bakelite, PEEK,   and so on.
3. Machining Methods	Milling, turning, medium-speed wire cutting, slow-speed wire cutting, grinding, turning and milling forming)
4. Tolerance Ranges	Metal Machining:  tightest +/-0.003mm, depending on the products. Non-metal Machining:  tightest +/-0.01mm, depending on the products.
5. Surface Roughness Range	Depending on the products and materials.
6. Workpiece Size Range	Milling:1020mm*510mm*500mm Turning: Ø0.5mm-Ø250mm*500mm
7. Surface Treatment Options	Aluminum alloy: black oxidation, natural color oxidation, color oxidation, hard oxidation, micro arc oxidation, conductive oxidation.  Stainless steel: passivation, black zinc plating, blackening, PVD.  Steel: blackening, bluing, chromium plating, nickel plating, black zinc plating, color zinc plating, white zinc plating, paint copper: gold plating, silver plating, blackening, passivation, etc.
8. Lead Time for Prototypes	It takes about 15 days for production, depending on the product.
9. Lead Time for Formal Orders	It's determined according to order quantity and other requirements.
10. MOQ	1 piece.

Detailed Photos

 

What is CNC Machining?

CNC machining Service is commonly used in manufacturing and industrial production. But exactly what is CNC machining?

CNC (Computer Numerical Control) machining is a kind of subtractive manufacturing process. In CNC manufacturing, the software control system issues commands to make the tool meet the required movements. In this process,various precision tools are used to remove layers of raw materials and make parts or products. Therefore, it can also be called cnc precision machining.

Types of CNC Machining

1.Three-axis CNC machining

The 3-axis machining is performed by straight lines to the axes X, Y, and Z.

Machining features: the cutting tool orientation remains constant during movement along the entire cutting path.

The 3-axis machining center has the advantages of high precision and high efficiency. It is commonly used to machine general parts, but it is more troublesome when machining complex workpieces, which may cause the workpiece to fail. Therefore, multi-axis simultaneous machining is the first choice when machining more complex workpieces.
2.Five-axis CNC machining

Five-axis machining is the use of CNC to move parts or cutting tools on five different axes simultaneously, which can process very complex parts.

The remarkable feature of the five-axis linkage CNC machine tool is that it can complete the surface machining, and no special fixture is needed during machining, which greatly reduces the number of clamping and improves the machining accuracy, quality and efficiency. The five-axis machining center has unparalleled advantages in the processing of complex workpieces.
3.CNC milling

CNC milling machine processing is based on the technical requirements of the shape, accuracy, size and surface roughness of the workpiece to determine the processing technology and processing parameters. Program the machining program into the controller and send the command to the servo.

CNC milling machines can process parts with particularly complex contours or difficult to control dimensions, such as mold parts and housing parts. It has the advantages of strong adaptability, high processing precision, stable processing quality and high efficiency.

 

4.CNC turning

CNC turning is one of the most used machining methods in CNC machining. During CNC turning, the workpiece makes a rotary motion, and the tool moves in a straight line or a curve. While the tool tip moves relative to the workpiece, a certain workpiece material is removed to form a corresponding workpiece surface.

 

Applications of CNC Machining

Electronic Products

The full metal casing of 3C products is basically processed by CNC machine tools CNC. CNC has become a must-have for 3C enclosure manufacturers due to its high efficiency, high precision and stable processing quality.

Automobile

CNC machining plays an important role in the automotive industry. It can be said that most automotive parts are processed by CNC machining.

The advantages of CNC machining in automobile manufacturing include multi-axis linkage to obtain the tortuous machining of prototype machining; high precision and good product consistency; high degree of automation, resulting in low labor intensity; CNC also ensures simplicity and high efficiency.

Case: CNC machining car hood model

Material: ABS

Accuracy: 0.01mm

Advantages: high precision, good surface quality, low cost and short time.

Hardware parts processing

Case: CNC machining hardware accessories

Material: hardware parts made of aluminum, copper, stainless steel, etc.

Accuracy: 0.01mm

Advantages: high precision, good surface quality, low cost and short time

Applications: Metal casings, hardware, metal panels, environmental protection equipment parts, non-standard micro-miniature components, copper/aluminum alloy spare parts, medical equipment parts, instrumentation parts, precision machinery parts, communication and communication parts, electronic products High standards and high quality products in the industry of spare parts and auto parts.

Medical Instruments

Case: Aluminum alloy medical robot model production
Size: 30mm*1m
Accuracy: 0.01mm
Advantages: durability and precision

Mold Processing

With the rising labor costs, the preparation of mold templates in the past has been gradually replaced by CNC. Compared with the previous manual preparation, its advantages are: CNC machining holes and hole position relative position accuracy is higher, and work efficiency is extremely Great improvement. In addition, CNC machining processes are required for the machining of curved surfaces, profiled parts, and plastic mold forming cavities in metal molds.

Smart Home

Case: Smart Service Robot
Production materials : ABS, acrylic, sheet metal, PMMA, 45 steel, magnet, aluminum alloy
Size: 1.6m
Accuracy: 0.01mm
Advantages: high precision, fast speed and high processing efficiency

Advantages of CNC Machining

• High degree of automation and high production efficiency. Except for the manual clamping of the blank, all other processing can be done automatically by the CNC machine.
• High production efficiency. CNC machine tools can shorten production preparation time and increase the ratio of machining time. Increase productivity by reducing machining time with optimum cutting parameters and optimal path.
• It has strong adaptability to the processing object. When changing the machining object, Except to changing the tool and solving the blank clamping method, it only needs to be reprogrammed, and no complicated adjustment is required, which shortens the production preparation cycle.
• High processing precision and stable quality. Machining dimensional accuracy is between 0.005 and 0.01 mm, independent of the complexity of the part. Most of the operations are done automatically by the machine, eliminating human error and increasing the consistency of batch part sizes.
• A wide range of optional processing materials. The materials processed by CNC are relatively wide, including plastics and hardware.

 

Company Profile

Ballgaril covers 5000 square meters and serves over 2,000 customers worldwide, offering competitive solutions such as rapid prototyping, mass production, small batch production, 3D printing, mold making, and injection molding. 

The company has a new 3D printing facility in Xiamen, equipped with over 20 large CNC machines, CNC milling machines, laser scanning instruments, vacuum molding machines, UV curing machines, electroplating and vacuum coating equipment, and other advanced technologies. 

Additionally, Ballgaril has invested in new industrial design and production software and hardware, including an R&D center, production base, marketing center, and product exhibition hall.Our business serves multiple industries, including defense, aviation, new energy, electronics, retail, automotive, and auto parts. 

 Office area

 

 Processing area

Post-processing area

 Our precision machines

Our Business license

Plastic Materials

 

 

Metal Materials

 

Our Advantages

1, Professional manufacturer providing from Design, Manufacture, assembing service.We have engineers for hardware, software and electronic.

2, OEM/ODM/Customized, We providing the complete service: Laser cutting, CNC punching, CNC bending, Stamping, Welding, Polishing, Power Coating, Oxidization, Electrophoresis, Galvanization, Moulding and Assembling.

3, Our products are with reliable quality and competitive price.

4, Rapid Response and Fast Delivery

5, Excellent stock management and One-Stop-Service

6, Certified factory for high quality services.

Packaging & Shipping

 

 

FAQ

Q: Are you a manufacturer or trading company?
A: We are manufacturer.

Q: How to get the quote ?
A: Please send your 3D drawings(PDF,STP, IGS, STL...) to us by email and tell us the material, surface treatment and quantities, then we will quote to you as soon as possible.

Q: How about the delivery time?
A: If for stock products, just need 3-7 days, if for customized size from new production, need about 7-20 days.

Q: How about the MOQ? If my first order qty is small, will you accept?
A: We would like to do our best to support your trial order quantity, so even 1 piece or 1 kg is OK to start cooperation; because we have confidence to move on second order with your esteemed company.

Q: What payment term can be accepted?
A: Commonly two payment term for new customers:
1) 30% T/T as deposit , 70% balance against B/L copy
2) 100% Irrevocable L/C at sight; If you need any other terms, please feel free to contact us too, we will try our best.

Q: How can you guarantee quality?
A: We have CE, ISO and other certificates, we can provide with pre-production sample before mass production; and we always do final Inspection before shipment. If you have concern about your products, we also accept any third party inspection.